{"id":36090,"date":"2025-09-09T10:23:55","date_gmt":"2025-09-09T15:23:55","guid":{"rendered":"https:\/\/www.polywater.com\/?p=36090"},"modified":"2026-07-23T14:33:28","modified_gmt":"2026-07-23T19:33:28","slug":"innovative-wall-sealing-solution-for-a-mission-critical-data-center","status":"publish","type":"post","link":"https:\/\/www.polywater.com\/en\/knowledge-hub\/innovative-wall-sealing-solution-for-a-mission-critical-data-center\/","title":{"rendered":"Innovative Wall Sealing Solution For A Mission-Critical Data Center"},"content":{"rendered":"<div id=\"vyLightbox\"><\/div>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-36313\" src=\"https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-banner-image.png\" alt=\"Rows of server cabinets in a data center\" width=\"900\" height=\"311\" srcset=\"https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-banner-image.png 900w, https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-banner-image-300x104.png 300w, https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-banner-image-768x265.png 768w\" sizes=\"auto, (max-width: 900px) 100vw, 900px\" \/><\/p>\n<h2>BACKGROUND<\/h2>\n<p>The data center faced a significant challenge: ensuring a secure seal for 16 six-inch GRS conduits that penetrated the building envelope. These conduits, critical for housing essential cabling and infrastructure, had to be sealed effectively to protect against environmental hazards. Initially, the project specified a sealing solution that promised to address these needs. However, the contractor quickly encountered problems. Long installation times and subpar performance\u2014especially water ingress during adverse weather\u2014prompted concerns that the existing solution might compromise the data center\u2019s operational integrity.<\/p>\n<h2>CHALLENGE<\/h2>\n<p>For mission critical facilities like data centers, even a minor breach can lead to catastrophic failures. The contractor\u2019s previous experiences with the specified sealing solution had resulted in delays and increased labor costs, along with the persistent threat of water damage. Given the sensitive nature of the equipment housed within, any compromise on the seal could disrupt operations, leading to significant downtime and potential data loss. The primary challenge, therefore, was to find a sealing system that not only fit the unique specifications of the building entry but also delivered rapid installation and reliable, long-lasting protection.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-36324\" src=\"https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-combined-image.png\" alt=\"Two images of metal conduits going into the side of a building wall. The image on the left show the from below and the image on the right shows them from a sideview.\" width=\"804\" height=\"201\" srcset=\"https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-combined-image.png 804w, https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-combined-image-300x75.png 300w, https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-combined-image-768x192.png 768w\" sizes=\"auto, (max-width: 804px) 100vw, 804px\" \/><\/p>\n<h2>SOLUTION<\/h2>\n<p>In response to these pressing concerns, the data center partnered with Polywater to devise a custom sealing solution. Through detailed consultation and a thorough review of the project parameters, it was determined that a custom-designed wall sealing system was necessary. The seal had to conform to precise openings, spacing, and the outside diameters of the already installed conduits.<br \/>\nPolywater introduced an innovative split flange and mechanical seal solution from their <a href=\"https:\/\/polywater-haufftechnik.com\/\" target=\"_blank\" rel=\"noopener\">Polywater | Hauff-Technik<\/a> line. The split flange design allowed the seal to be easily retrofitted around the pre-installed conduits, while the mechanical seal ensured a robust barrier against water, dust, and gas infiltration. This tailored approach meant that the solution could be installed swiftly on site, significantly reducing installation times and labor costs.<\/p>\n<h2><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-36308\" src=\"https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-wall-penetration-scaled.png\" alt=\"Polywater | Hauff Technik Mechanical seals in concrete wall\" width=\"2560\" height=\"1084\" srcset=\"https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-wall-penetration-scaled.png 2560w, https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-wall-penetration-300x127.png 300w, https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-wall-penetration-1024x433.png 1024w, https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-wall-penetration-768x325.png 768w, https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-wall-penetration-1536x650.png 1536w, https:\/\/www.polywater.com\/wp-content\/uploads\/2025\/09\/Electrical-Division-Revised-Case-Study-wall-penetration-2048x867.png 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><\/h2>\n<h2>IMPLEMENTATION AND RESULTS<\/h2>\n<p>Once the custom design was finalized, Polywater delivered the flange and seal system within eight weeks of receiving the purchase order. The installation process was streamlined and efficient, leading to measurable labor savings. Most importantly, the new Polywater | Hauff-Technik system achieved a water-tight and gastight seal, effectively protecting the data center from the risks associated with severe storms and other environmental challenges.<\/p>\n<h2>CONCLUSION<\/h2>\n<p>This project is a testament to the power of custom solutions in addressing the unique challenges of mission critical applications. By leveraging their extensive expertise, Polywater was able to replace a problematic sealing system with an innovative solution that met the stringent demands of a modern data center.<br \/>\nMission critical engineers and facility owners can take confidence in knowing that with the right approach, even the most challenging sealing issues can be overcome\u2014ensuring continuous<br \/>\noperation and protection of vital infrastructure.<\/p>\n<h2>Have any questions?<\/h2>\n<p><button class=\"button button--primary\" data-micromodal-trigger=\"polywater-modal--email-us-form\">Email Us <\/button><\/p>\n<p>&nbsp;<\/p>\n<div class=\"modal micromodal-slide\" id=\"polywater-modal--email-us-form\" aria-hidden=\"true\"><div class=\"modal__overlay\" tabindex=\"-1\" data-micromodal-close><div class=\"modal__container\" role=\"dialog\" aria-modal=\"true\" aria-labelledby=\"polywater-modal--email-us-form-title\"><header class=\"modal__header\"><h2 id=\"polywater-modal--email-us-form-title\">Email Us Form<\/h2><button class=\"button--secondary modal__close\" aria-label=\"Close modal\" data-micromodal-close><\/button><\/header><div id=\"polywater-modal--email-us-form-content\"><!-- [if lte IE 8]>\r\n<script charset=\"utf-8\" type=\"text\/javascript\" src=\"\/\/js.hsforms.net\/forms\/v2-legacy.js\"><\/script>\r\n<![endif]-->\r\n<script charset=\"utf-8\" type=\"text\/javascript\" src=\"\/\/js.hsforms.net\/forms\/v2.js\"><\/script>\r\n<script>\r\nhbspt.forms.create({\r\n  region: \"na1\",\r\n  portalId: \"6060295\",\r\n  formId: \"7658eeb9-0cf9-469d-a7f1-0f033127bb9d\",\r\n  onFormReady: function (a) {\r\n    a.on('change', function(){\r\n      var zip = a.find('input[name=\"zip\"]');\r\n      if( zip ) {\r\n        if( zip.val() && zip.val().length > 4 ) {\r\n          var url = \"https:\/\/api.zippopotam.us\/us\/\" + zip.val();\r\n          var client = new XMLHttpRequest();\r\n          client.open(\"GET\", url, true);\r\n          client.onreadystatechange = function() {\r\n            if(client.readyState == 4) {\r\n              var resp = JSON.parse(client.responseText);\r\n              var city = resp.places[0]['place name'];\r\n              var state = resp.places[0]['state'];\r\n              a.find('input[name=\"city\"]').val(city);\r\n              a.find('input[name=\"state\"]').val(state);\r\n            };\r\n          };\r\n          client.send();\r\n        }\r\n      }\r\n    });\r\n  },\r\n});\r\n<\/script><\/div><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>BACKGROUND The data center faced a significant challenge: ensuring a secure seal for 16 six-inch GRS conduits that penetrated the&#8230;<\/p>\n","protected":false},"author":8,"featured_media":36313,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","_relevanssi_hide_post":"","_relevanssi_hide_content":"","_relevanssi_pin_for_all":"","_relevanssi_pin_keywords":"","_relevanssi_unpin_keywords":"","_relevanssi_related_keywords":"","_relevanssi_related_include_ids":"","_relevanssi_related_exclude_ids":"","_relevanssi_related_no_append":"","_relevanssi_related_not_related":"","_relevanssi_related_posts":"","_relevanssi_noindex_reason":"","footnotes":""},"categories":[2997,2998,2999,3000,3022,3001,3002,3004,3005],"tags":[],"industry-type":[2980,2981],"writer":[2965],"class_list":["post-36090","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-system-hardening","category-asset-protection","category-critter-management","category-duct-sealing","category-conduit-sealing","category-fire-propagation","category-gas-leaks","category-content-type","category-case-study","industry-type-telecommunications","industry-type-electrical-infrastructure","writer-polywater-de-2"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.1 - 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